Influence of substrate temperature on the microstructure of YSZ films and their application as the insulating layer of thin film sensors for harsh temperature environments

Thin film sensors are employed to monitor the health of hot-section components of aeroengine intelligence (for instance, blades), and electrical insulating layers are needed between the metal components and thin film sensors. For this purpose, the electrical insulation characteristics of an yttria-stabilized zirconia (YSZ)/Al₂O₃ multilayer insulating structure were investigated. First, YSZ thin films were deposited by DC reactive sputtering at various substrate temperatures, and the microstructural features were investigated by scanning electron microscopy and X-ray diffraction. The results indicate that the micromorphology of the YSZ thin film gradually became denser with increasing substrate temperature, and no new phases appeared. The compact and uniform topography of the YSZ thin film improved the insulation properties of the multilayer insulating structure and enhanced the adhesion of the thin film sensors. In addition, the electrical insulation properties of the YSZ/Al₂O₃ multilayer insulating structure were evaluated via insulation resistance tests from 25 to 800 °C, in which the YSZ thin film was deposited at 550 °C. The results show that the insulation resistance of the multilayer structure increased by an order of magnitude compared with that of the conventional Al₂O₃ insulating layer, reaching 135 kΩ (5.1 × 10^?6 S/m) at 800 °C. Notably, the insulation resistance was still greater than 75 kΩ after annealing at 800 °C for 5 h. Finally, the shunt effect of the YSZ/Al₂O₃ multilayer insulating structure was estimated using a PdCr thin film strain gauge. The relative resistance error was 0.24%, which demonstrates that the YSZ/Al₂O₃ multilayer insulating structure is suitable for thin film sensors.     

Zirconium-diboride silicon-carbide composites: A review

Zirconium diboride (ZrB₂) and silicon carbide (SiC) composites have long been of interest since it was observed that ZrB₂ improved the thermal shock resistance of SiC. However, processing of these materials can be difficult due to high and different sintering temperatures and differences in the thermodynamic stability of each material. ZrB₂–SiC composites have been processed in a variety of ways including hot-pressing, spark-plasma sintering, reactive melt infiltration, pack cementation, chemical vapor deposition, chemical vapor infiltration, stereolithography, direct ink writing, selective laser sintering, electron beam melting, and binder jet additive manufacturing. Each manufacturing method has its own pros and cons. This review serves to summarize more than 60 years of research and provide a coherent resource for the variety of methods and advancements in development of ZrB₂–SiC composites.     

Enhanced upconversion luminescence and optical temperature sensing performance in Er3+ doped BaBi2Nb2O9 ferroelectric ceramic

A series of BaBi_2-xNb₂Er_xO₉ ceramic compositions with different Er³⁺ concentration (x = 0.0–8 mol %) is synthesized by a conventional solid-state reaction method. The upconversion (UC) light emission under 980 nm excitation with different pump powers and luminescence-based temperature sensing ability of BaBi_2-xNb₂Er_xO₉ composition have been examined. The formation of a Bi-layered perovskite phase of BaBi₂Nb₂O₉ is confirmed having an orthorhombic geometry and Fmmm space group. Shifts in the Raman modes indicate reduced interaction of Bi³⁺ ions with NbO₆ octahedron leading to relaxation of structural distortion with increasing Er³⁺ content. The maximum value for remnant polarization and coercive field of doped BaBi_2-xNb₂Er_xO₉ ceramic for (x = 0.08) Erbium concentration comes out to be 2.9524 μC/cm² and 49.8980 kV/cm. For an optimum content of x = 0.04, two strong UC green emission bands were observed at 549 nm via ⁴S_3/2 → ⁴I_15/2 transition and 527 nm via ²H_11/2 → ⁴I_15/2 transitions, and a weak red emission appears at 657 nm attributed to the ⁴F_9/2 → ⁴I_15/2 transition. Pump power dependence suggests that UC emission is a two-photon mechanism for red and green emission bands. Temperature sensing evaluated by the change in the fluorescence intensity ratio (I₅₂₇/I₅₄₉) indicates the highest sensitivity to be 0.00996 K^?1 at 483 K for an optimum concentration of Er³⁺ at x = 0.04 in BaBi_2-xNb₂Er_xO₉ composition and is useful for non-contact optical thermometry.     

The toughening design of multi-layer antioxidation coating on C/C matrix via SiC-SiCw transition layer grown in-situ

Poor antioxidant and thermal-shock capacities of C/C composites thermal barrier coating (TBC) caused by cracking and shedding of coatings has been a major obstacle blocking the development of C/C composites. Herein, in-situ growth of whisker reinforced silicon carbide transition layer and inter-embedding mechanism of multi-gradient coatings were brought into the design of TBC to enhance the antioxidant and thermal-shock capacities. A three-layer gradient coating SiC-SiC_w/ZrB₂-SiC/ZrSiO₄-aluminosilicate glass (ZAG) from inside to outside, in which ZrB₂-SiC/ZAG serve as oxygen barrier layers with self-healing ability and SiC-SiC_w provides thermal stress buffering and bonding against cracking and shedding of coatings, is designed. The ZAG mainly forms a dense oxygen blocking frontier with self-healing ability through fluidized glass, while the ZrB₂-SiC can react actively with infiltrated oxygen in a way of self-sacrifice, preventing oxygen erosion to C/C matrix and SiC-SiC_w transition layer. As a result, the collaborative work among layers endows this coating with excellent high temperature service performance. This work provides a new insight for the design of excellent TBC.     

Impedance matching optimization of SiCf/Si3N4–SiOC composites for excellent microwave absorption properties

SiC fiber reinforced ceramic matrix composites (SiC_f-CMCs) are considered to be one of the most promising materials in the electromagnetic (EM) stealth of aero-engines, which is expected to achieve strong absorption and broad-band performance. Multiscale structural design was applied to SiC_f/Si₃N₄–SiOC composites by construction of micro/nanoscale heterogeneous interfaces and macro double-layer impedance matching structure. SiC_f/Si₃N₄–SiOC composites were fabricated by using SiC fibers with different conductivities and SiOC–Si₃N₄ matrices with gradient impedance structures to improve impedance matching effectively. Owing to its unique structure, SiC_f/Si₃N₄–SiOC composites (A3-composites) achieved excellent EM wave absorption performance with a minimum reflection coefficient (RC_min) of ?25.1 dB at 2.45 mm and an effective absorption bandwidth (EAB) of 4.0 GHz at 2.85 mm in X-band. Moreover, double-layer SiC_f/Si₃N₄–SiOC with an improved impedance matching structure obtained an RC_min of ?56.9 dB and an EAB of 4.2 GHz at 3.00 mm, which means it can absorb more than 90% of the EM waves in the whole X-band. The RC is less than ?8 dB at 2.6–2.8 mm from RT to 600 °C in the whole X-band, displaying excellent high-temperature absorption performance. The results provide a new design opinion for broad-band EM absorbing SiC_f-CMCs at high temperatures.     

A novel combustion fuel for the synthesis of nanocrystalline ZnAl2O4 particles based on the thermodynamic correlations and their structural and optical studies

ZnAl₂O₄ nanocrystalline particles were prepared using the solution combustion method using a new combustion fuel, Leucine. The prepared samples' structural, microstructural–elemental composition, and optical characteristics were investigated using XRD, SEM-EDS, and UV–Visible spectroscopy. As-synthesized ZnAl₂O₄ nanoparticles are polycrystalline, with no secondary phases, and crystallized in a cubic - spinel structure. The polycrystalline nature of the prepared sample is due to the exothermicity of fuel and oxidizer, which demonstrate that the fuel utilized (Leucine) provided adequate energy for the production of nanoparticles in their as-synthesized form, as supported by adiabatic temperature through thermodynamic calculations. The thermodynamic calculations also include a universal method to estimate the specific heat capacity at constant pressure. Furthermore, even after 2 h of calcination at 600 °C, ZnAl₂O₄ exhibits a single phase with no secondary phases, indicating the material stability and single-phase nature. The crystallinity of ZnAl₂O₄ nanoparticles was observed to increase with increasing annealing temperature. SEM micrographs of as-synthesized samples exhibit the formation of dense particles, voids, and pores in the as-synthesized sample. In addition, tiny aggregates were detected on the surface of more prominent clusters, which reduced as the calcination progressed. In addition, calcined samples exhibit a greater optical reflectance than as-synthesized samples. Tauc's graphs were used to compute the optical energy bandgap. The calculated energy band gap is redshifted to that of the bulk material. The bandgap energy decreases upon calcination, suggesting that the prepared materials have a larger crystallite size or more crystallinity. Correlations were found between the T_ad, and the structural and optical properties of the prepared samples. The findings suggest that Leucine could be used as a novel combustion fuel to produce crystalline ZnAl₂O₄ nanoparticles in their as-synthesis form.     

基于概要数据结构的全网络持续流检测方法

持续流是隐蔽的网络攻击过程中显现的一种重要特征，它不产生大量流量且在较长周期内有规律地发生，给传统的检测方法带来极大挑战。针对网络攻击的隐蔽性、单监测点的重负荷和信息有限的问题，提出全网络持续流检测方法。首先，设计一种概要数据结构，并将其部署在每个监测点；其次，当网络流到达监测点时，提取流的概要信息并更新概要数据结构的一位；然后，在测量周期结束时，主监测点将来自其他监测点的概要信息进行综合；最后，提出流持续性的近似估计，通过一些简单计算为每个流构建一个位向量，利用概率统计方法估计流持续性，使用修正后的持续性估计检测持续流。通过真实的网络流量进行实验，结果表明，与长持续时间流检测算法（TLF）相比，所提方法的准确性提高了50%，误报率和漏报率分别降低了22%和20%，说明全网络持续流检测方法能够有效监测高速网络流量。     

基于结构光的星箭对接环相对位姿测量方法

空间非合作目标位姿测量是空间在轨维护的前提。面向空间机械手对空间载体自动抓捕的应用需求，提出了基于结构光的空间非合作目标视觉测量方法。该方法以双套双线结构光测量装置作为测量传感器，以空间载体上普遍存在的星箭对接环作为抓捕目标。根据对接环的共同特点，选择直线特征和点特征相结合作为相对位姿的求解特征；基于直线特征求解圆环平面法向量，基于点特征求解圆环圆心坐标，进而得到机械手工具坐标系与对接环坐标系间的相对位姿关系；基于多重几何约束实现了不同光照条件下图像上目标直线的鲁棒识别。建立了演示验证实验系统，在大量演示实验的基础上，进行了实验结果分析。     

深井超深井钻井堵漏材料高温老化性能评价

深井超深井钻进裂缝性油气层极易发生频繁的钻井液漏失,造成严重储层损害和重大经济损失。储层段钻进过程中经常发生重复性漏失,意味着仅用酸溶率、粒度分布等常规堵漏材料评价指标已不能满足钻井液漏失控制工程需要。笔者以塔里木盆地克深气田钻井常用的核桃壳、毫米级碳酸钙为研究对象,开展了堵漏材料高温老化评价实验。实验评价结果表明,在180℃的柴油中老化24 h后,核桃壳的颜色由黄色变成黑色,质量损失率为25.16 % ,摩擦系数下降28.24 % ,抗压强度下降21.21 % ;毫米级碳酸钙的颜色由白色变成淡黄色,质量损失率为2.47 % ,摩擦系数下降1.33 % ,抗压强度基本不变;由高温老化后的核桃壳和毫米级碳酸钙所形成的封堵层,其承压能力下降了48.84 % 。分析指出,堵漏材料高温老化失效是深井超深井裂缝封堵层结构破坏并在储层段发生重复性漏失的一个重要因素。